Showing posts with label Raleigh Cycles. Show all posts
Showing posts with label Raleigh Cycles. Show all posts

Monday, 11 January 2010

The Heron Arises: A New (Old) Bike for a New Decade

Last June I wrote about my most recent Tin Donkey, a c. 1983/84 Raleigh Team Professional frame.  It was constructed in Raleigh’s Special Bicycle Development Unit (SBDU) in Ilkeston, outside of the main Raleigh works in Nottingham.  The frame was finished in the colours of the Levi’s-Raleigh Racing Team and included a braze-on tab for a racing number.  Although the previous owner had been told it had been a team bike, I cannot confirm this.  The frame is similar to those shown in the Raleigh USA catalogue of the period as available for custom order and was sold as a frameset only.


The frame, with a very unoriginal fork, was in quite good shape, although the faded paint was pretty rough, with some bad scratches, a bit of rust on the top tube cable guides, and a particularly bad section which had been painted black with a spray can.  The frame was straight, however, and I knew that all the decals were available and I had an expert willing to braze a new fork and paint the bike, so off I went into the world of classic lightweight bicycles.


There is a lot of discussion on the excellent Classics Rendezvous forum about restoration and what it entails.  Needless to say, the issue is one that provokes heated debate.  My goal with the bicycle was more of a “reclamation.”  As far as I knew, it had no particular historical significance (although it would have been nice to be able to confirm it had been used in US racing by the arch-rival team to the more famous 7-Eleven one) but was just a very nice bicycle made from lightweight Reynolds 753 steel tubing.  I decided to add period-appropriate Campagnolo parts but I departed from what was probably the original way the bike was built up by going with clincher tires rather than tubulars since I plan to actually ride the Raleigh and don’t want to worry about old rims or having to fix tubulars.  I also decided to go with a new stem and handlebars so I would not have to worry about their integrity either.  Luckily, the Japanese firm Nitto makes gorgeous parts that look very much like the early 1980s Cinelli ones, so I do not feel I have cut any corners.


After spending a lot of time looking at Raleigh SBDU bikes shown on the Raleigh Team Pro Yahoo group, I tracked down the considerable number of decals required.  From California, VeloCals provided most of the Raleigh Racing USA decals, including some of the really tricky ones such as a head tube decal (my bike never had a badge, as was common with Raleighs, as there is no sign of mounting holes), and the “Made in England for sale only in the USA” one.  From H. Lloyd Cycles in the UK, I obtained some beautiful decals including the special SBDU ones for the chainstays, a GoD decal for the seat tube (Gerald O’Donovan being the head of SBDU), and some TI (for Tube Industries) decals for the fork.  Tube Industries owned Raleigh, along with Reynolds, and the decal was used on earlier bicycles than mine.  Since my fork would not be Reynolds 753 but rather Columbus SLX, I decided not to use 753 decals on the fork, as would have been original.  From CycloMondo in Australia I received a nice set of Reynolds 753R decals.  The “R” in this case means “restored”!


The parts came from all over the world, and Travis Evans of Just Riding Along in Maryland built me a set of wheels using Mavic Open Pro rims and a nice set of 36-hole Campagnolo Super Record hubs I bought on E-Bay.  I had a nice pair of Hutchinson tires with red pinstriping on them, which match beautifully.  Since I want to ride this bicycle at l’Eroica in Tuscany, I thought it would be good to get the biggest freewheel I could that would fit a Super Record rear derailleur and bought a new Interloc Racing Design (IRD) 13-28.

On a grey day in early November, I took my big pile of photographs and decals, the frame and my bottom bracket and headset to Cycles Marinoni in Montreal.  Mrs. Marinoni and I had a long discussion about the work to be done.  She is the person responsible for the paintwork, and her husband, who had just come back from Italy, was going to make me a new fork with a proper Cinelli sloped crown.  She recognized the paint scheme (Marinoni had actually built a number of bikes for the Levi’s-Raleigh team back in the day).  We were a bit concerned that the spray-painted area might have been covering some damage, particularly since my 26.8 mm seatpost did not want to go in very easily.


Two weeks ahead of schedule, I received an e-mail saying that the frame and fork were on their way.  When I unpacked the box, I was thrilled as the bicycle looked absolutely gorgeous.  It was shinier than it would have been originally as I wanted a clearcoat to protect all those decals but still looked wonderfully vintage.  I have to add a note here.  Not only was the new fork perfect for the bike, but the finish work, and you can see how nicely deliniated the head tube is, for example, is really superb.  Cycles Marinoni has been in business for three decades and it shows, and I would not hesistate to recommend them for anyone looking for a custom bike.  However, not only was the work done to a superior standard, but it was also extremely reasonable.

I put the parts on that I had polished up and took the bike over to the guys at Full Cycle to work their magic and do the final setting-up of the Raleigh.  It turned out that the IRD freewheel was no problem to use, so I have a much bigger range of gears than any racing cyclist in 1983 would have had available. 

The final parts (toe straps, derailleur adjusting screws) have now come in and I photographed the bicycle today.  The photography session is worth a page or two in itself.  Amazingly, although I was using no less than 2000W of halogen light, I managed not to burn the house down.  I also learned that a big roll of seamless paper has a mind of its own as it immediately insisted on unrolling all 37 feet of itself when I only needed about 12.


So here to begin the new decade are some of the photos, along with some of the pictures from when I got the frame first.  The bicycle is pristine, and will stay that way for the foreseeable future as the outdoor cycling season (commuting aside) is a long way off here.  The Raleigh seems extraordinarily light, and I am very anxious to try it out.  Is that Sella San Marco Regal saddle as comfortable as it looks?

Saturday, 27 June 2009

The Latest Tin Donkey: Heron Out of Junk--or A Phoenix Arises!

The Raleigh Heron

As someone not immune to the collecting mania, I have tried to limit myself but have not been too successful. From stamps as a child to classical CDs and cycling books as an adult, if there is space I will fill it. However, I was able to limit myself in terms of bicycles and actually sold several over the last year. But I was always attracted to classic steel and since my current road bike, a Specialized S-Works Tarmac E5, is pretty close to state-of-the-art, I thought that perhaps I would go backwards rather than forwards in terms of new bikes.

A real Marinoni/fake Raleigh

My steel Marinoni still remains a favourite and when a bike purporting to be a 1985 Marinoni frameset as used by the Levi’s-Raleigh Racing USA Team showed up for a laughable sum on E-Bay, I was particularly interested. There were only around 26 of these frames built, and they were painted as Raleighs and marked as having Reynolds steel tubing, when in fact they were built out of Columbus tubing. These “disguised” Marinonis were ridden with great success in North America by Levi’s-Raleigh, a team that included Andy Hampston and Roy Knickman and was the only domestic team up to competing with the vaunted 7-Eleven Team of the 1980s. As well, Connie Carpenter scored a gold medal at the 1984 Los Angeles Olympics on one of these bicycles.

The frame did not seem to be in bad shape from the photos. It had a braze-on for a race number, something seldom seen on consumer bikes but invariably on pro ones. The fork, a unicrown Tange thing, was clearly not original, but I was puzzled by the seatstays, which looked nothing like any Marinoni I had ever seen before. In addition to contacting Marinoni, I was able to find an e-mail address for Mike Fatka, who had managed the Levi’s-Raleigh team in its heyday and is still selling bicycle stuff. He was kind enough to check with a mechanic from the team, who was a bit discouraging:
It appears that one of the custom frames in the 1985 Raleigh catalog may have similar fastback stays? I can't remember anything about "real" Raleigh's from back then, but 1984 was an Olympic year, and Raleigh had all those Olympic "superbikes" built, and this frame seems much lower quality than any of those bikes or the Marinoni bikes. I don't know what it is, but it looks fake to me, or just very low quality. Perhaps not junk, but collectible? I don't think so.
The owner of the frame had gotten it from a former Raleigh employee and still believed that it was a Marinoni, although the team people didn’t think so and neither did Marinoni, since they stated it was definitely not one of theirs. The owner said it was a very good frame, and the filework was even better than on his Waterford. He said it had been raced with a Dura-Ace build-up as that was a team sponsor, but a better Campagnolo Super Record rear derailleur was used, with the Campy markings scratched out!

Framebuilding at Raleigh SBDU

I was becoming very intrigued by the frame. Marinoni said that they could refinish it for me and build me a correct-style fork. The owner was able to provide a serial number and with this the mystery was solved. The frame was indeed a Raleigh, but a very special one. Mike Fatka was able to explain that the frame was built in a small 12-man factory in Ilkeston, near Nottingham at Raleigh’s Special Bicycle Development Unit.

Unable to resist, I put in a bid for the frame and soon afterward Raleigh Professional #SB6032 was mine. It actually cost more to ship the frame from its owner in Kansas City to me than I paid for the frame, but I was about to discover that the frame was only the first and nowhere near the most expensive part of my project! The owner had packed the frame so well it took me an hour with a very sharp knife to free it from its shipping box. The frame actually looked better than it had in the photos and my wife, who had been appalled by what she thought was going to be a piece of rusty junk, was highly impressed. The decals were quite good, as was the paint (unlike the notorious quality of Italian and French finishes from the 1980s) and the only rust, which was very minor, was to be found on the under-tube cable guides. The bottom bracket and headtube were very clean and the frame looked to be quite straight.

SBDU in action, 1980s

The Internet, that source of all information, good and bad, yielded a great deal about SBDU and its bicycles. Here is one reference I found:

Headed by Carlton’s Gerald O’Donovan, Raleigh Specialist Bicycle Development Unit, was created in 1974 and housed in its own standalone factory in Ilkeston, Derbyshire, which was once part of the Rolls Royce works. The SB unit is best known for pioneering and proving the new Reynolds 753 lightweight tubing in 1974 although it made Reynolds 531 framesets as well. Initially, almost all 753 production was for the TI Raleigh Team (which was equipped with 753 frames from the 1975 season onwards) and other European teams with each team member of the Raleigh squad getting two or three frames per season.

From 1974-77 it bought out most if not all of the 753 tubing from Reynolds (both Raleigh and Reynolds being part of the TI conglomerate of course) making it exclusive to Raleigh. Production increased to the point of offering framesets to the general public by 1978 at a cost of $475 in the US market including an Edco headset. The 753 was offered in track, roadracing and special time trials frames in the famous team livery, midnight blue or champagne. Initially Ilkeston turned out about 25 753 tubed frames a week c. 1977 and produced approximately 9000 framesets in both 531 and 753 for individuals and teams until its closure in 1986.
The piece went on to say that due to their lightweight nature, 753 frames in particular were prone to damage but that a good SBDU frame was a high-quality one, and, indeed highly collectible since never more than 700 frames per year were built at SBDU.

The Internet yielded further gold: a Yahoo discussion group devoted to high-end Raleigh bicycles and I learned a great deal about my new acquisition. It would have been built in 1983/84 and sold as a special order frameset to a customer of Raleigh USA. A similar frameset, available both in Reynolds 531 or 753, is shown in the 1985 Raleigh catalogue. I have since acquired a 1985 dealer catalogue which shows a built-up version of the same frame, and which I will use as the basis for my rebuild. The Yahoo group experts told me that I could determine what kind of tubing was used by the diameter of the seatpost. I had my local bike shop check with an electronic caliper and they confirmed it was 26.8 mm, meaning that I had the high-end 753 frame.

Before bidding for the bike, I made sure not only that Marinoni would refinish it for me, but also that I had a source for new decals, one of the difficult points of any rebuild. I was able to source suitable decals from California, Australia and the United Kingdom, so everything was good there.

A Restored SBDU Bike

My purpose in buying this bike was to bring it back to life and get it on the road so that I would be able to experience a state-of-the-art 1985 racing bicycle. SBDU frames are supposed to be lightweight and highly responsive and this one was clearly very good-looking. And since I have wanted to ride l’Eroica, the Tuscan cyclosportif event that celebrates vintage bicycles and the heroes who rode them over the dusty unpaved roads, I thought that the Raleigh would be the perfect time machine. It turns out that now post-1987 bicycles are not allowed in the event, so my choice has become all that much better.

A beautiful frame deserves suitable parts but this meant I had to make a decision. I communicated with Greg, the very helpful owner of Bicycle Classics, which specialized in NOS (New Old Stock) parts from this era. Although I did not pay very much for the frame, I decided I do not want to spend $2000 to end up with a bike I could easily sell for $900 so I made the decision to go with lightly-used Campagnolo Super Record parts from the correct era. That said, I was not going to go insane trying to build a perfect period-correct bike–the fork problem alone would prevent that.

After attending Peter Weigle’s talk at le Cirque du Cyclisme, I decided that the Raleigh would be rebuilt as a safe and reliable bicycle meant to be ridden without too much obsessive worry about scratches (well, no more obsessive worries than normal). As a practical matter, I did not want to use tubular tires, although they would have been authentic but would have a new wheelset made using old Campy SR hubs and new silver Mavic Open Pro box rims. They would be hassle-free and in addition I would not have any worries about old parts failing. The other area of concern was the stem and handlebar. I did buy a nice used Cinelli Giro d’Italia handlebar but I had been eyeing new Japanese-made Nitto parts, which are certified for keirin racing and are beautifully made (although not cheap either). At Cirque’s swap meet I found a new Nitto handlebar and stem in the correct size and at an excellent price, so I went with these in the end.

It has taken a great deal of patience to locate nice Campagnolo Super Record parts but they have come in: from Virginia, Florida, Australia, Naples, Berlin and who knows where else. With the exception of a few small generic mechanical parts, almost everthing has arrived except a suitable seatpost. I have a great-looking Selle San Marco Regal saddle, a model that has been produced for decades and features big copper rivets at the back. I have brand new Super Record brake levers with hard-to-find amber rubber hoods in perfect condition. My hubs were overhauled and my new wheelset constructed. All the Campagnolo parts look really gorgeous.

A non-SBDU Raleigh in the right colour scheme

Once I return from my trip to Europe in August, I will deliver the frame and decals to Marinoni so that they can work their magic. With any luck, everything will be built up before the first snow falls and this reborn Heron (the long-time Raleigh symbol) will fly again.