Showing posts with label lugged steel. Show all posts
Showing posts with label lugged steel. Show all posts

Wednesday, 24 December 2014

The Joy of Retro

The rediscovery of vintage bicycles has brought new enthusiasts into the fold and it was fun to watch this video highlighting the difference between modern and classic bicycles, the latter being one of Stephen Roche's race-winning mounts.  There are definite disadvantages to old technology.  The brakes in the pre-dual pivot era were not very good; the hairnet "helmet" is completely useless and even though it might ruin the look I use a modern helmet whenever I ride; and the clip-and-strap pedals are not very good as to be effect the straps have to be tightened up enough that they are difficult to get out of quickly.  And, yes, the gearing sometimes seems crazy to me.  Several of my bikes came with a 44-tooth chainring as the small one!

On the positive side, friction shifting seems to work well with the short cable run, there is nothing too difficult to work on, the frames tend to be comfortable and offer a smooth ride and the aesthetic value of these colourful bikes is superior to lookalike carbon bikes, although style is of course always a matter of personal opinion.   Steel bikes evoke a classic era not only in racing but touring as well and it is a good thing to see that what was once perceived as obsolete is making a comeback.  Retro rules!


Saturday, 8 November 2014

Lino Messori: Portrait of the Artist as an Old Man

 Here is a very charming video portrait, "At the Speed of Heart," of a master Italian framebuilder, a native of Modena (city of Ferrari, Maserati, Lamborghini, Pagani, excellent balsamic vinegar and Luciano Pavarotti) who clearly followed his own muse.  Now 88 years old, Lino Messori is the kind of person that makes the bicycle world, or at least one part of it, so attractive to me.  Enjoy!

Lino Messori - Alla velocità del cuore [at the speed of heart] from lucacampanale on Vimeo.

Monday, 11 August 2014

Tailor-Made in Tuscany: A Visit to Cicli Tommasini


With dedicated computer programs and specialized apps many cyclists today obsessively track the miles and hours spent on our machines, machines themselves usually designed and often fabricated using computers.  Most of those bicycles, generally carbon and generally black, are indistinguishable to look at and, in spite of a panoply of brand names and models, originate in one of only a handful of huge Asian factories.

There is no question that the Spezialized, Cervelos, Giants and Cannondales of the world market excellent bicycles but there are still glorious alternatives if you want to precisely match your bicycle to your riding style and strengths, your physique, your exact idea of what that two-wheeled partner in discovery, whether of new roads or athletic limits, should be.  There is growing interest in artisan steel bicycle production in North America particularly and pathfinding individual builders, such as Richard Sachs and Peter Weigle, have earned enormous respect and lengthy waiting lists, along with their counterparts at small workshops with names like Bilenky, Vanilla and Marinoni (the last celebrating 40 years in business in Montreal this year).  But sometimes a trend is not an arrow to the future but only rediscovers that the values of the past have relevance for the present.  And sometimes you can really go back to the source albeit on a road less travelled.  Or the Autostrada...

In Italy, the Promised Land of Cycling, a small group of framebuilders have never stopped providing the kind of personal attention once found in so many fields of commerce.  Even those that have grown into global presences in the racing bicycle market at least offer token recognition of their past by offering a traditional steel frame--Colnago, Cinelli and Pinarello come to mind.  But to immerse yourself in the real traditions of Italian road cycling and yet reap the benefits of what the high-technology folks refer to as “the man-machine interface” it is time to visit the beautiful province of Tuscany and the modest but impressively capable workshop of Irio Tommasini in Grosseto, close to Siena, the fabled town so beloved by all travellers.

Although not far from the coast, Grosseto probably does not draw a lot of tourists and certainly almost none of those go to the nondescript  industrial park on the outskirts of town.  Here on the Via Neapal one finds a typical large bike shop, handling a number of brands and types of bikes, and run by the founder's daughter Roberta and her husband Valfrido.  However, behind this store is found the heart and soul of the operation, the workshop (for this “factory” is a description too grandiose and yet too belittling).  The workshop and the promotion of the Tommasini brand are under the supervision of the founder's other daughter, Barbara, and her husband Alessandro.

Barbara Tommasini, inspecting some freshly-mitred tubing
Irio Tommasini was born in Grosseto 80 years ago  and  began his life as a framebuilder under the supervision of Giuseppe “the Magician” Pelà in 1948 while working at a large factory in Milan.  Pelà was a highly respected builder but as he usually built for other people his own name is seldom seen on a frame.  Tommasini worked closely with him, including on weekends, and learned to improve his own craft.  At the factory he worked in the Racing Section and turned his hand to whatever was necessary, working not only on bicycles but on the motorcycles produced by the firm.  At that time in Italy it was necessary to be in the north for this kind of exposure to manufacturing; the relocation to Grosseto would come later but he had already started to build bicycles that would be raced by champions, such as the first three-time Tour de France winner, Louison Bobet.

The Maestro himself: Irio Tommasini
Tommasini continues to come to the workshop, occasionally taking up the brazing torch.  He walks with a cane and jokes about his weight but he remains very focused on his art.  In an interview he spoke about changes in the bicycle industry he has seen since setting up on his own in 1957.  Italy was unbeatable in the quality of its production and while attempts were made to copy the work in other countries there was limited success.  Tommasini himself began exporting to the United States in 1973 and said that there was not much happening in racing bicycles there until around 1985-1990 (although he did make a positive reference to the work of Richard Sachs) when the interest in serious bicycle construction began to grow but there were also some poor designs reaching the market.  The limiting issue was in finding qualified personnel and Tommasini worked with American firms, such as Litespeed, in training technicians.  As new materials were introduced to the sector new skills were needed for a different kind of manufacturing, no longer framebuilding in the traditional sense.

Tommasini feels that the while the Italian strength was in custom building, the Americans had a better understanding of the requirements of marketing and he emphasized the difference between commercial and technical needs.  For example, in a tailored frame there are 40-50 measurements that need to be considered and precise dimensions calculated for a perfect fit whereas to reach the widest commercial market large companies simply size frames like shirts, S-XL, with approximate fit through stem and seatpost positioning.  Large companies are able to sponsor pro racing teams as a key part of their marketing, an option not available to small builders however excellent their product.  Nonetheless, in the past Irio Tommasini built bicycles for some of racing's most noted riders, including multiple World Champions such as Belgian Freddy Martens and local heroes Mario Cipollini and Paolo Bettini.


After a friendly welcome (with espresso, of course!) entering the workshop finds you in what is essentially a machine shop, a plain environment with various tools for cutting, milling, grinding and polishing.  But this is deceptive since the five man team (the most recent member of which arrived in the 1970s!) that produces around 1600 frames annually does so in a surprisingly diverse range: you can have a Tommasini in your choice of chromoly steel, stainless steel, aluminium, titanium or carbon!  There is an impressive shelving unit holding  tubing of different profiles in all of these materials, which are ordered from Columbus to Tommasini's custom specification.  Interestingly, stainless steel is considered one of the most difficult materials to work with and is priced at titanium frame levels.
Although Irio Tommasini himself claims to prefer carbon for its stiffness and lightness he notes that steel's comparative softness makes it more comfortable to say nothing of its longevity.  Around two-thirds of the firm's output is in steel, with the majority of these frames being the Tecno model made with Columbus Nemo tubing.  The workshop produces matching Columbus Air forks as well.  There is no additional charge for custom geometry for the Tecno and Tommasini said that a major percentage of the customers ordering this frame do come to the workshop in Grosseto for a personal fitting.  Tommasini ships many bicycles to Japan and is active in the UK and German markets as well as having a distributor in the United States.

The construction of a Tecno begins the client climbing the stairs to the upper floor office for a comprehensive measurement on a fitting device.  If you are fortunate Signore Tommasini will do the measuring and he is painstaking in his precision (and not above remarking on the customer's weight or  flexibility!).  Various positions are considered and all is marked down on a sheet of paper: body size, leg length, knee position, seat.  In my case, lack of flexibility called for a 115 mm stem, which is not manufactured, so an adjustment to the top tube would be made, giving it a barely perceptible slope so that a standard 110 mm stem could be used.  At no point does the expert actually ask you how you want to use the bicycle and it is apparent that in the view of Tommasini (not alone amongst custom builders) that fit is everything and that if the bike is perfectly sized it does not matter what you do with it.  You are receiving the wisdom of nearly seven decades of experience and while the benefits of a custom frame may not be apparent to a very occasional rider the more one rides such a bicycle the more one is aware of its ride qualities.

Entering the data onto a computer, the information for this Tecno makes its way to the workshop where from the shelves components are selected—top and down tubes; seat- and chainstays; headtubes; lugs; and dropouts-- and brought to the building area in shopping carts.  The lugs are made to Tommasini specifications by a firm in nearby Siena.  Tubes are precisely mitred, brazed in lead or silver, and exactingly checked for straightness during the whole process.  For the sake of efficiency the bicycles are built in same-model batches but each is unique.  There are many options that can be included, such as a chain hanger on the right rear seatstay or a traditional braze-on race number fitting for the real retro look.

Dipped in acid to remove welding material, then in calcium to be neutralized, the frame is washed and sandblasted before final details are checked and if necessary corrections made by hand with a file.  The entire frame is then chrome-plated before moving on to final finishing.

Of course, one of the great pleasures of a custom bicycle is the choice in finishes.  The Tommasini website has a number of suggestions but Paolo the painter will do anything within reason.  Colour schemes can range from sober to excessive (there is still a chance to get that 1980s Italian “net” finish!) but almost everyone wants their name on the top tube.  Delivery time from the placement of the order is generally around five to eight weeks.


Around 70 percent of the customers order only frames although complete bicycles are available.  There is a nice range of Tommasini accessories, including an engraved Cinelli quill stem, logo'ed bar tape ends, clothing and water bottles.

The upper floor not only has the fit machine and the business offices but also the packing area where frames await their shipment around the world.  The area is also like a museum dedicated to Tommasini's own history, with wonderful old photos and posters as well as Irio Tommasini's own excellent collection of vintage bicycles, including a Pelà as well as some of his own early bicycles.  There is an exceptional 1952 Bottechia with the terrifying early Campagnolo use-both-hands-and-pedal-backwards-to-shift rear derailleur as well as an aged 1928 Legnano.  Trophies and jerseys abound, including two framed ones from double World Champion Freddy Martens of the Flandria team.



In an era when sub-6 kg bicycles are no longer the stuff of fantasy why would anyone buy a steel frame built with the same kind of technology familiar to Signore Pelà in 1948?  Of course, this is not really true as the materials that Tommasini works with are the latest in steel metallurgy and will produce a bicycle of startlingly low weight undreamed-of by the old boys in Milan then.  And steel continues to offer many benefits beyond that comfortable ride such as durability (rust is not an issue with even the most basic care) and, for those unlucky enough to need it, post-crash repairability.

But forget that rational stuff.  You want a bicycle like a Tommasini, a bicycle that is the result of decades of study, experience and passion, because it will fit you perfectly and provide absolute reliability when out on the road.  Descending an alpine pass at high speed you can be confident and secure the bike will go where you point it.  Add to this the exceptional craftsmanship of those five employees and the boss himself—the engravings, the filed lugs, the enamel headtube badge, the flawless non-black paint and chrome—coupled with a price for a unique item that in an era of  big factory $3000 carbon frames being considered “mid-range” seems like a screaming bargain and you have an answer.    

My all-Campagnolo Tommasini Tecno

And, as if any real cyclist needed one, an irresistible excuse to go to Tuscany.  Viva la Bella Macchina!

For further information:  www.tommasini.it
US distributor: www.tommasinibicycle.com

Sunday, 30 March 2008

Framebuilder of Trust: My Visit to Cycles Marinoni

Ten years ago, in May 1998, I drove to Cycles Marinoni in Lachenaie, on the outskirts of Montreal, and ordered my first high-end bicycle, a Marinoni Ciclo made with Columbus Brain oversized steel tubing and outfitted with Campagnolo Athena components. This is bicycle is the first Tin Donkey and with it I toured Spain, Italy, Germany, Switzerland, Belgium and Holland, as well as Virginia, Maryland and Colorado. After my big touring years, I began to race a bit and the Marinoni, with its triple chainring setup, was not really suitable for this but even after I switched to more modern equipment–first a Lemond Maillot Jaune, and then my current Specialized S-Works Tarmac E5–I still enjoyed the perfect fit and the smooth ride of the Marinoni. And in spite of the extra weight of steel, the triple chainring and comfortable geometry and very smooth ride made it my choice for long rides with lots of mountains, including the Swiss Alps, the French Alps and, in Virginia, the Mountains of Misery.

Ciclo in the bike compartment of a Deutsche Bahn train

After more than 25,000 kms of riding, the Ciclo was beginning to look pretty scruffy. The gorgeous British Racing Green paint had numerous scruffs and dents, including a pretty big one in the top tube from my second trip to Mallorca where I went over the handlebars and had to get a taxi back to the hotel. The dent was from the taxi transport rather than the crash. There were scrapes on the top tube as well from when the bike fell over from a badly-designed bike rack in Italy and marks from travelling on German trains as old cyclotourists used to let their big Hercules upright touring bikes crash around in the bike compartment when they boarded and, of course, they always seemed to hit my bike. There were a lot of stone chips along the bottom of the downtube–all of this “experience” reminded me of my trips but, on the other hand, the bike was no longer looking like the beautiful example of the framebuilder’s art it had once been. I knew that Marinoni offered repainting services, so with my return to Canada it was time to take the Ciclo back to the place of its birth for a rebirth, so to speak.

Cycles Marinoni began in 1974. Giuseppe Marinoni, now 72, raced on the Italian national team in the 1960s. After meeting Simone, a Québecoise, during a team trip to La Belle Province, he moved to Canada, getting married and continuing a successful amateur racing career. He began to wind down the racing and started building some frames, including several used during the Montreal Olympics in 1976. He became a “framebuilder of trust,” supplying many North American riders with bikes labelled with the names of other manufacturers. Apparently Beth Heiden won the Women’s World Championship race in 1980 on a disguised Marinoni, and Connie Carpenter-Phinney won a gold medal at the 1984 Olympics on another one. Andy Hampsten, Bob Roll, Steve Bauer and a host of others used Marinonis at some point in their career, but you would never know this from the company since Cycles Marinoni is not exactly on the cutting-edge of product promotion. In fact, they do not advertise and they don’t sponsor pro teams at a visible level either. When I bought the Ciclo, they did not have any marque jerseys available or any other accessories.

The advantage of not spending a lot on promotion (well, nothing, to be precise) is that costs are kept to a minimum and the savings are passed on to the buyer. Cycles Marinoni is the Canadian importer for a number of European products, including Campagnolo and Vredestrein, so you get a good price when these go onto your bicycle. The other thing that makes Cycles Marinoni stand out is the custom painting on offer: unlike the usual one or two colours offered by most manufacturers, Marinoni offers 38 different hues and will pretty much paint the bike anyway that you want. Simone is the paint expert and Marinonis are famous for their finishes. The workmanship is clean and elegant, without being overly fussy.

After dismantling the Ciclo completely, I cleaned up the frame a bit and put it into the car. It was a 2 ½ hour drive along the Trans-Canada Highway from Ottawa to Montreal, and then heading north and east to Lachenaie. The very modest Cycles Marinoni building is located in a small industrial park, and in ten years it does not seem to have changed at all. On this sunny, but very cold, Saturday the small parking lot was full and I had to park on the street. I walked in with the frame and looked around.

Compared to 1998, there were some changes inside. The factory also has a retail operation and there were a lot of shoes and helmets, along with racks of the latest Marinoni models and Campagnolo wheels. Immediately off the entrance was a room where a bike was set up on a stand for fittings. I had gone through this process when I bought the Ciclo a decade ago and have never ceased to be amazed by how well it fits me. There is a true advantage in having a custom fit that is apparent from the first turn of the pedals, but even more obvious as you are getting into the last stages of a 200 km marathon ride.

I walked around with my frame while other customers were being served, and then Simone, for it was she, came over and asked what I would like to do with the frame. I explained that we had corresponded by e-mail and I just wanted it to look like it did when I bought it: same colour, same graphics if possible. Cycles Marinoni has changed the script it uses on its current bikes but the old one is still available, although the headtube logo is not. The colours will be pretty much the same–British Racing Green with Sahara lettering–and my name will still be on the frame (although Simone had some trouble spelling it out on the order form). The project will take either two or three weeks and the bike will be shipped back to me for rebuilding. Cost of refinishing in one colour is a very reasonable $145, plus additional charges for repairs (my top tube dent), and removal and reinstallation of the headset if necessary. Multiple colours and custom schemes will obviously be more but it seems like a bargain to me.

I looked around at the bikes currently available. There are no longer any lugged steel bikes being built by Marinoni, although steel is used in some of the frames with carbon tubes or rear triangles. There is a range of aluminum bikes, as well as carbon monocoque. In addition to road racing bicycles, Marinoni offers two track bikes, two time trial bikes and even two touring bicycles. There was a Ritchey BreakAway on a rack, painted in Marinoni colours but clearly marked as a Ritchey. And I was amazed to see that there is even a nice printed catalogue for Marinoni’s 2008 product line.

TTC at the top of the rack

The new all-carbon time trial bicycle, the TTC, is impressive but I suspect that Marinoni, like many smaller volume manufacturers, has its carbon frames built elsewhere and leaves the in-house workforce devoted to steel and aluminum and, perhaps, titanium.

My order was handled efficiently and after twenty minutes I got back in the car for the long drive home. Now I need to clean and polish all those lovely Campagnolo parts in preparation for the rebuild. Unfortunately I will not be going to Cirque du Cyclisme this June to show off the as-new Marinoni to the steel afficionados there but perhaps next year. I plan to continue to ride the Ciclo as a touring bike since there are lots of miles left in it yet.